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Hinge Bases,
our simplest bases, provide the anchor structure for the tower, and at the
same time allow the tower to be "hinged" over from the vertical to the
horizontal position (and vice versa) with some external support like a
crane, a strategically mounted winch, or a few strong individuals on the
ground walking the tower upwards.
This kind of base is ideal for owners who know that they
will not be tilting their tower over very often, maybe about once a year,
and can afford to hire a crew or crane to erect, and to hinge-over and back
up again when necessary. Those who know they will want more frequent and
immediate access to their antennas or mounted instruments may want to
consider our very convenient
Fold-Over-Kit systems.
For more information on the functional differences between the Hinge Base
and Fold Over Kits, please see this
FAQ link.
Here are a few pictures which show the basic process of
Hinge Base installation:
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| This photo shows a hole already dug with 'Sona tube'
used to conveniently form the cylindrical sides and a re-enforcing rod
cage pre-fabbed and positioned. Photos from Jeff Basting. |
Next, the bottom 8 ft. tower section is
used as a template to position and hang the Hinge Base legs over the
middle of the hole. 4" x 4" planks of wood serve as useful support
beams for the section and base. |
Sonatube Installation Note: Although we
depict the base installation with a Sonatube here as the hole form, this
item is often not necessary for proper foundation installation. If
there is a risk that the hole walls will cave in by the time the concrete is
poured, a Sonatube may be helpful. If not, then it is actually best
just to pour your concrete foundation in 'undisturbed' earth (since a hole
with a sonatube form needs to be backfilled with soil or sand around the
edges, this would be considered in constuction lingo as a 'disturbed' hole,
and thus it also requires proper tamping or compaction of that backfill) .
Most ground soil types are stable enough so that the walls will hold up for
several days, without caving in. The main benefit of a 'Sonatube' is
to provide the exact specified shape of the foundation and thus save on the
cubic yards of concrete used. However, since a 4 ft. dia. by 12'
Sonatube costs between $300 and $400, it is often an acceptable cost
trade-off to simply pour 2 or 3 extra yards of concrete in a back-hoe
excavated hole.
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After checking the
straightness of the upright tower legs with a carpenters' level, the
concrete is poured and top wiped smooth! Notice how the base is
positioned so that when the tower is folded over (on two closest legs to
the screen), the tower top will descend away from the house.
Positioning is important. |
All necessary instructions, diagrams, and
engineering calculations are furnished with the purchase of a Hinge Base.
To choose the correct Hinge Base size,
simply match your bottom tower leg diameter with the model.
FULLY WELDED, NON-ADJUSTABLE
VERSION (REBAR HOOKED LEGS). TABLE 2-A.
| HB
Model Designation (by leg size) |
Weight
(lbs. / kgs) |
Excavation Dimensions* (feet) for cylindrical shaped base |
Minimum
Volume of Concrete
(cu.yds.)* |
Overall Length of Legs (inches) |
Prices for bases in the welded version, without bar templates and
non-self-adjusting1 |
| HBJ-100 |
39 / 17.75 |
2.0 dia. x 3.0 depth |
0.35 |
34" |
$154 |
| HBJ-131 |
54 / 24.5 |
2.8 dia. x 4.0 depth |
0.92 |
36" |
$186 |
| HBJ-172 |
72 / 33 |
3.0 dia. x 6.0 depth |
1.57 |
41" |
$226 |
| HBJ-225 |
89 / 40.5 |
3.5 dia. x 7.5 depth |
2.67 |
50" |
$247 |
| HBJ-288 |
118 / 54 |
4.0 dia. x 8.0 depth |
3.73 |
57" |
$289 |
| HBJ-288 SOL |
|
per spec. configuration |
|
|
|
| HBJ-350 SOL |
|
per spec. configuration |
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1Use lower tower section as template.
HINGE BASES ON THREADED RODs (ADJUSTABLE PLUM) WITH
STEEL TEMPLATES INCLUDED. TABLE 2-B.
|
MODEL Designation (LEG SIZE) |
Weight (LBS.) |
Excavation Dimension |
CONCRETE VOLUME |
Overall Length of Legs (inches) |
Price (US $) |
| HBT-172 |
133 |
SAME AS ABOVE |
SAME AS ABOVE |
72" |
283.00 |
| HBT-225 |
145 |
72" |
297.00 |
| HBT-288 |
155 |
72" |
334.00 |
| HBT-350 |
175 |
per spec. config. |
ask |
varies |
393.00 |
*Sizes & amounts are approximate only--will vary per site conditions.
Engineering Calcs will provide exact details on dimensions and all specs.
Pre-fabbed, welded RE-BAR CAGES for your base are also available at $275
to $475, depending on the size of your base. This diagram shows
a general rebar cage in footing. |