ENGINEERING SPECIFICATIONS
1.0—Design Standard
1997 Uniform Building Code
2.0—Material Properties
6061-T6 Aluminum
Tensile Strength:
Fu = 38,000 psi
Within 1" of weld:
Fuw = 24,000
psi
Yield Strength:
Fy
= 35,000 psi
Within 1" of weld:
Fyw = 20,000
psi
Shear Strength:
Fsu = 24,000
psi
Shear Yield Strength:
Fsy = 20,000
psi
Compression
Coefficient:
kc = 1.12
Tension Coefficient:
kt = 1.0
Safety Factor
(Ultimate):
nu = 1.95
Safety Factor (Yield):
ny
= 1.65
3.0—Aluminum Tower Section Properties
|
Section
Size |
Leg
Centers1, b
(in.) |
Moment
Arm1,
d
(in.) |
Leg
Tube
Size |
Wind
Area2,
Aw
(ft2
) |
Section
Weight
(lbs) |
Allowable
Moment,
MR3
(lb-ft) |
Allowable
Horizontal Shear3, VR
(lbs) |
|
Unstiffened
Bracing |
Stiffened
Bracing4 |
|
6"5 |
5.0 |
4.33 |
100 |
2.46 |
21 |
2100 |
480 |
1160 |
|
11" |
10.0 |
8.66 |
100 |
1.8 |
15 |
4200 |
390 |
1130 |
|
131 |
2.2 |
20 |
6900 |
390 |
1140 |
|
14" |
13.0 |
11.26 |
100 |
1.9 |
19 |
5400 |
740 |
1910 |
|
131 |
2.3 |
23 |
8900 |
750 |
1910 |
|
172 |
2.9 |
36 |
17,300 |
770 |
1910 |
|
18" |
16.75 |
14.51 |
131 |
2.5 |
28 |
11,400 |
1210 |
2880 |
|
172 |
3.0 |
40 |
22,100 |
1230 |
2880 |
|
225 |
3.7 |
59 |
38,500 |
1270 |
2880 |
|
22" |
20.5 |
17.75 |
172 |
3.3 |
46 |
26,900 |
1760 |
4010 |
|
225 |
4.0 |
65 |
47,200 |
1820 |
4010 |
|
26" |
24.5 |
21.22 |
172 |
3.5 |
54 |
32,000 |
2290 |
5320 |
|
225 |
4.2 |
73 |
56,400 |
2350 |
5320 |
|
30" |
28.5 |
24.68 |
172 |
3.7 |
58 |
37,200 |
1930 |
5440 |
|
225 |
4.4 |
77 |
65,600 |
1990 |
5480 |
|
288 |
5.2 |
96 |
96,300 |
2050 |
5520 |
|
35" |
33.25 |
28.80 |
172 |
4.1 |
70 |
43,100 |
2320 |
6770 |
|
225 |
4.8 |
89 |
76,500 |
2380 |
6810 |
|
288 |
5.6 |
108 |
112,300 |
2450 |
6860 |
1
See Figure 1.
2
Projected area for wind perpendicular to face,
per 8-foot high tower section.
3
Values shown include 1/3 increase in allowable stress as permitted by UBC
Sec. 1612.3.2.
4
All five diagonals on each side stiffened.
5These
sections only available in 12 foot lengths.
4.0—Aluminum Leg Tube Properties
|
Leg
Tube Size |
Outside
Diameter, OD
(in.) |
Inside
Diameter, ID
(in.) |
Wall
Thickness, t
(in.) |
Area, A
(in2 ) |
Moment of
Inertia, I
(in4 ) |
Radius of
Gyration, r
(in.) |
|
100 |
1.000 |
0.750 |
0.125 |
0.344 |
0.03366 |
0.313 |
|
131 |
1.310 |
1.030 |
0.140 |
0.515 |
0.0893 |
0.417 |
|
172 |
1.720 |
1.334 |
0.193 |
0.926 |
0.274 |
0.544 |
|
225 |
2.250 |
1.750 |
0.250 |
1.571 |
0.798 |
0.713 |
|
288 |
2.875 |
2.323 |
0.276 |
2.254 |
1.924 |
0.924 |
5.0—Wind Pressure According to the UBC
[From UBC Section 1620]
The design wind pressure for any given height above
ground level is determined in accordance with the following formula:
P =
Ce
Cq qs
Iw
where
P is the pressure in pounds per square foot,
Ce is the combined height, exposure and gust
factor, Cq is the pressure
coefficient, qs is the wind
stagnation pressure, and Iw
is the structure importance factor. Values for Ce,
Cq
and qs are given in the
following tables; the value for Iw
is normally 1.0.
5.1—Combined Height, Exposure and Gust Factor (Ce)
[From UBC Table 16-G]
|
Height Above
Ground (feet) |
Exposure D |
Exposure C |
Exposure B |
|
0-15 |
1.39 |
1.06 |
0.62 |
|
20 |
1.45 |
1.13 |
0.67 |
|
25 |
1.50 |
1.19 |
0.72 |
|
30 |
1.54 |
1.23 |
0.76 |
|
40 |
1.62 |
1.31 |
0.84 |
|
60 |
1.73 |
1.43 |
0.95 |
|
80 |
1.81 |
1.53 |
1.04 |
|
100 |
1.88 |
1.61 |
1.13 |
|
120 |
1.93 |
1.67 |
1.20 |
Exposure D
represents the
most severe exposure in areas with basic wind
speeds of 80 mph (129 km/h) or greater and has terrain that is flat and
unobstructed facing large bodies of water over 1 mile in width relative to
any quadrant of the tower site. Exposure D extends inland from the
shoreline ¼ mile (0.40 km) or 10 times the tower height, whichever is
greater.
Exposure C
has terrain that is
flat and generally open, extending ½ mile (0.81 km) or more from the site
in any full quadrant.
Exposure B
has terrain with
buildings, forest or surface irregularities, covering at least 20 percent
of the ground level area extending 1 mile (1.61 km) or more from the site.
5.2—Pressure Coefficients (Cq)
[From UBC Table 16-H]
|
Structure or Part
Thereof |
Description |
Cq
Factor |
|
Open-Frame Towers1,2 |
Triangular |
3.2 |
|
Tower Accessories
(Antenna) |
Cylindrical
members 2 inches or less in diameter |
1.0 |
1
Wind pressures shall be
applied to the total normal projected area of all elements on one face.
The forces shall be assumed to act parallel to the wind direction.
2
Factors for cylindrical
elements are two-thirds of those for flat or angular elements.
5.3—Wind
Stagnation Pressure (qs)
[From UBC Table 16-F]
|
Basic Wind Speed
(mph)1 |
70 |
80 |
90 |
100 |
110 |
120 |
130 |
|
Pressure,
qs (psf) |
12.6 |
16.4 |
20.8 |
25.6 |
31.0 |
36.9 |
43.3 |
1
The Basic Wind Speed may be determined from UBC Figure 16-1, or obtained
from your local Building Department.
6.0—Tower Loads
The
force applied to the antenna and tower is calculated by multiplying the
wind pressure by the projected area of the antenna or tower. For
simplicity, wind forces may be lumped and applied to the tower at the
middle of each tower section. Tables 6.1 and 6.2, below, list wind
pressures for antennas and eight-foot tower sections at various heights
and wind speeds for Exposure C and an Importance Factor,
Iw,
equal to 1.0.
The
resulting loads on the tower consist of a shear force (horizontal
force across the tower legs) and a moment (bending force resisted
by axial
loads in the tower legs). The shear, V, at the bottom of any
given tower section is equal to the sum of the antenna and tower
wind load
forces above that point:

The moment,
M, at the bottom of any given tower section is equal to the moment
at the bottom of the section immediately above plus the shear
at the
bottom of the section above multiplied by the height of the section
(typically 8 feet) plus the wind load on the section multiplied by
one-half
the section
height:

The last term in the
moment equation accounts for the axial load on the compression leg due to
the weight of the antenna and tower above.
Application of these
equations in determining which size tower section to use is illustrated in
Section 7.0.
6.1—Wind Pressure on Antenna
(Exposure C)
|
Number of |
Antenna
Height |
Wind Pressure (psf) |
|
Tower
Sections |
Above
Ground (feet) |
70 mph |
80 mph |
90 mph |
100 mph |
110 mph |
|
1 |
8 |
13.4 |
17.4 |
22.0 |
27.1 |
32.9 |
|
2 |
16 |
13.5 |
17.6 |
22.3 |
27.5 |
33.3 |
|
3 |
24 |
14.8 |
19.3 |
24.5 |
30.2 |
36.5 |
|
4 |
32 |
15.7 |
20.4 |
25.9 |
31.9 |
38.6 |
|
5 |
40 |
16.5 |
21.5 |
27.2 |
33.5 |
40.6 |
|
6 |
48 |
17.1 |
22.3 |
28.2 |
34.8 |
42.1 |
|
7 |
56 |
17.7 |
23.1 |
29.2 |
36.0 |
43.6 |
|
8 |
64 |
18.3 |
23.8 |
30.2 |
37.1 |
44.9 |
|
9 |
72 |
18.8 |
24.4 |
31.0 |
38.1 |
46.2 |
|
10 |
80 |
19.3 |
25.1 |
31.8 |
39.2 |
47.4 |
|
11 |
88 |
19.7 |
25.6 |
32.5 |
40.0 |
48.4 |
|
12 |
96 |
20.1 |
26.1 |
33.2 |
40.8 |
49.4 |
|
13 |
104 |
20.4 |
26.6 |
33.7 |
41.5 |
50.3 |
|
14 |
112 |
20.7 |
27.0 |
34.2 |
42.1 |
51.0 |
|
15 |
120 |
21.0 |
27.4 |
34.7 |
42.8 |
51.8 |
6.2—Wind Pressure on Tower Sections
at Section Mid-height (Exposure C)
|
Tower |
Height
Above |
Wind Pressure (psf) |
|
Section |
Ground
(feet) |
70 mph |
80 mph |
90 mph |
100 mph |
110 mph |
|
1 |
4 |
28.5 |
37.1 |
47.0 |
57.9 |
70.1 |
|
2 |
12 |
28.5 |
37.1 |
47.0 |
57.9 |
70.1 |
|
3 |
20 |
30.4 |
39.5 |
50.1 |
61.7 |
74.7 |
|
4 |
28 |
32.6 |
42.5 |
53.9 |
66.3 |
80.3 |
|
5 |
36 |
34.4 |
44.7 |
56.7 |
69.8 |
84.5 |
|
6 |
44 |
35.9 |
46.7 |
59.2 |
72.9 |
88.2 |
|
7 |
52 |
37.1 |
48.4 |
61.3 |
75.5 |
91.4 |
|
8 |
60 |
38.4 |
50.0 |
63.5 |
78.1 |
94.6 |
|
9 |
68 |
39.5 |
51.4 |
65.2 |
80.3 |
97.2 |
|
10 |
76 |
40.6 |
52.8 |
67.0 |
82.5 |
99.9 |
|
11 |
84 |
41.6 |
54.1 |
68.6 |
84.4 |
102.2 |
|
12 |
92 |
42.4 |
55.2 |
70.0 |
86.2 |
104.4 |
|
13 |
100 |
43.3 |
56.3 |
71.4 |
87.9 |
106.5 |
|
14 |
108 |
43.9 |
57.2 |
72.5 |
89.2 |
108.1 |
|
15 |
116 |
44.6 |
58.0 |
7.36 |
90.5 |
109.6 |
7.0—Sizing Towers
This section
illustrates a method for determining tower section sizes based on known
values for tower height, antenna area and weight, and wind speed. The
code-prescribed wind speed in your area may be obtained from your local
building department.
This method is based
on the equations presented in Section 6.0. Determining which tower section
to use is accomplished by starting at the top of the tower and working
downward, determining the shear and moment in each section and selecting a
tower section whose moment and shear capacity meets or exceeds the
calculated value.
Example Problem:
1. Given:
Tower Height:
h = 24 ft
Antenna Area:
Aant = 10 sq ft
Antenna Weight:
Aant = 5 lbs
Basic Wind Speed:
bws = 90 mph,
Exposure C
Tower Section Length:
Ls = 8 ft
2.
Determine the wind load on the antenna.
The wind load
on the antenna is calculated by multiplying the wind pressure (determined
as shown in Section 5.0) by the projected surface area of the antenna
(including rotator and other miscellaneous equipment). The surface area of
the antenna is usually indicated in the antenna manufacturer's
literature. If you hand-crafted your antenna, you will have to calculate
the projected area.
For simplicity, Table 6.1 lists wind pressures for antennas at various
heights and wind speeds for “Exposure C” conditions and an importance
factor, Iw,
of 1.0. At a height of 24 feet above ground:
want
= 24.5 psf
The wind load on the antenna is thus:
Pant
= Aant want
Pant
= (10.0 sq ft)(24.5 psf)
Pant
= 245 lbs
3.
Determine the size of the top section of the tower.
A. Assume
a trial section size.
Choose a tower section from the sizes listed
in Table 3.0. The 11" x 100 tower section is a good place to start, and
will work as the top section in most cases.
B.
Calculate the wind force on the trial section.
From Table 3.0, the
wind area for the 11" x 100 section is:
Aw
= 1.8 sq ft
Although the wind pressure is distributed
evenly across the projected area of the tower section, for simplicity, the
wind force may be lumped and applied at the mid-height of the section.
With 8-foot sections, the mid-height of the top section is 20 feet above
the ground. From Table 6.2, the wind pressure at this height is:
pw1
= 50.1 psf
The wind force on the
tower section is:
P1
= Aw pw1
P1
= (1.8 sq ft)(50.1 psf)
P1
= 90.2 lbs
C.
Calculate the moment and shear in the section.
The bending
moment at the bottom of the tower section is:

M1
= (245 lbs)(8 ft) + (90.2 lbs)(4 ft)
+(5
lbs + 15 lbs)(8.66 in) / 3
M1
= 2326 lb-ft
The shear
force at the bottom of the tower section is:
V1
= Pant + P1
V1
= 245 lbs + 90.2 lbs
V1
= 335 lbs
D. Verify that the calculated
moment and shear at the bottom of the tower section is less than the
allowable moment and shear listed in Table 3.0:
MR
= 4200 lb-ft > 2326 lb-ft
®
OK
VR
= 390 lb > 335 lbs
®
OK
If the allowable moment or shear is less than
than the calculated values, a “heavier”
section with greater strength properties must be selected.
If the allowable moment and shear are
significantly greater than the calculated values, it may be possible to
use a “lighter” section with lower strength properties. The most
economical tower design is that where the calculated moment is equal to
the allowable moment. In this condition, the tower is being fully
utilized, with little “wasted” strength.
If a new section size
is chosen, repeat Step 3 to ensure the new tower section is adequate.
4.
Determine the size of the next-lower section of the tower.
A. Assume
a trial section size.
Choose a tower section
from the sizes listed in Table 3.0. For the middle of our three-section
tower, we’ll try the 14" x 131 section.
B.
Calculate the wind force on the trial section.
From Table 3.0, the
wind area for the 14" x 131 section is:
Aw
= 2.3 sq ft
From Table 6.2, the
wind pressure at 12 feet above ground is:
pw2
= 47.0 psf
The wind force on the
tower section is:
P2=
Aw pw1
P2
= (2.3 sq ft)(47.0 psf)
P2
= 108 lbs
C.
Calculate the moment and shear in the section.
The bending moment at
the bottom of the tower section is:

M2
= 2326 lb-ft + (335 lbs)(8 ft)
+ (108 lbs)(4
ft)
+(20
lbs + 23 lbs)(11.26 in) / 3
M2
= 5451 lb-ft
The shear force at the
bottom of the tower section is:
V1
= V1 + P2
V1
= 335 lbs + 108 lbs
V1
= 443 lbs
D. Verify
that the calculated moment at the bottom of the tower section is less than
the allowable moment and listed in Table 3.0:
MR
= 8900 lb-ft > 5451 lb-ft
®
OK
VR
= 750 lb > 443 lbs
®
OK
5. Repeat
Step 4 for each remaining section in the tower.
Here are a few things
to keep in mind when choosing tower section sizes:
1.
Aluminum tower sections are constructed such that section sizes and leg
tube sizes can be changed only one size at a time. For example you can
transition from an 18" section to a 22" section, but you cannot go from an
18" section directly to a 26" or larger section; similarly, you can
connect a #172 leg tube to a #225 leg tube, but you cannot go from a #172
leg tube directly to a #288 leg tube.
2. In
general, when an increase in moment capacity is required, it is more
economical to increase section size before increasing leg tube size. While
searching for a good balance between strength and size, try this method
first.
3. For
tapered towers, the usual section length is eight feet, and this is what
Tables 3.0, 6.1 and 6.2 are based on. The section lengths for telescoping
towers are usually multiples of eight feet, such as 16, 24, or 32 feet.
Please contact Heights Tower Systems for specific information on these
sections. The procedure for sizing telescoping towers is slightly
different because the effects of the typical 4'-0" overlap must be
included.
4. Tables
6.1 and 6.2 are based on UBC “Exposure C” condition, which is defined as
“terrain which is flat and generally open, extending one-half mile from
the site in any full quadrant.” If this condition does not apply to your
location, or your local building department requires otherwise, please
refer to Chapter 16 of the 1997 Uniform Building Code.
5. Towers that exceed an overall
height of 200 feet or are located near airports or aeronautical flight
paths require Federal Aviation Administration approval and may require
aeronautical-obstruction lighting. The wind area from such lighting
(considered to be “tower accessories” in the UBC) must also be included in
the tower design.
6. The effects of icing are not
included in the example above. Icing conditions require special analysis
to account for the added wind area and weight. Please contact Heights
Tower Systems for assistance if icing must be considered.
Copyright © 2004 by
Heights Tower Systems.
All rights reserved.
NOTICE
To the best of our
knowledge, the information presented herein is accurate and in compliance
with the 1997 Uniform Building Code. However, this information is intended
for general guidance only and is not meant to be all-inclusive, nor as a
substitute for knowledge of engineering mechanics.
Neither
Heights Tower Systems,
the authors, nor any of their affiliates
assumes any liability for any errors, omissions, negligence or any other
deficiencies that may result from the use of the information contained
herein. The responsibility for determination of suitability of the
information, selection of proper product, installation, placement, and
adequacy of supporting structures lies solely with the purchaser.