ENGINEERING SPECIFICATIONS

1.0—Design Standard       1997 Uniform Building Code

2.0—Material Properties   6061-T6 Aluminum

Tensile Strength:                        Fu = 38,000 psi

Within 1" of weld:                 Fuw = 24,000 psi

Yield Strength:                           Fy = 35,000 psi

Within 1" of weld:                 Fyw = 20,000 psi

Shear Strength:                         Fsu = 24,000 psi

Shear Yield Strength:                 Fsy = 20,000 psi

Compression Coefficient:            kc = 1.12

Tension Coefficient:                    kt = 1.0

Safety Factor (Ultimate):             nu = 1.95

Safety Factor (Yield):                 ny = 1.65

3.0—Aluminum Tower Section Properties

Section
Size

Leg
Centers1, b

(in.)

Moment
Arm1,
d

(in.)

Leg
Tube
Size

Wind
Area2,
Aw

(ft2 )

Section
Weight

(lbs)

Allowable
Moment,
MR3

(lb-ft)

Allowable Horizontal Shear3, VR
(lbs)

Unstiffened
Bracing

Stiffened
Bracing4

6"5 5.0 4.33 100 2.46 21 2100 480 1160

11"

10.0

8.66

100

1.8

15

4200

390

1130

131

2.2

20

6900

390

1140

14"

13.0

11.26

100

1.9

19

5400

740

1910

131

2.3

23

8900

750

1910

172

2.9

36

17,300

770

1910

18"

16.75

14.51

131

2.5

28

11,400

1210

2880

172

3.0

40

22,100

1230

2880

225

3.7

59

38,500

1270

2880

22"

20.5

17.75

172

3.3

46

26,900

1760

4010

225

4.0

65

47,200

1820

4010

26"

24.5

21.22

172

3.5

54

32,000

2290

5320

225

4.2

73

56,400

2350

5320

30"

28.5

24.68

172

3.7

58

37,200

1930

5440

225

4.4

77

65,600

1990

5480

288

5.2

96

96,300

2050

5520

35"

33.25

28.80

172

4.1

70

43,100

2320

6770

225

4.8

89

76,500

2380

6810

288

5.6

108

112,300

2450

6860

1 See Figure 1.

2 Projected area for wind perpendicular to face, per 8-foot high tower section.

3 Values shown include 1/3 increase in allowable stress as permitted by UBC Sec. 1612.3.2.

4 All five diagonals on each side stiffened.

5These sections only available in 12 foot lengths.

4.0—Aluminum Leg Tube Properties

Leg
Tube Size

Outside
Diameter, OD
(in.)

Inside
Diameter, ID
(in.)

Wall
Thickness, t
(in.)


Area, A
(in2 )

Moment of
Inertia, I
(in4 )

Radius of
Gyration, r
(in.)

100

1.000

0.750

0.125

0.344

0.03366

0.313

131

1.310

1.030

0.140

0.515

0.0893

0.417

172

1.720

1.334

0.193

0.926

0.274

0.544

225

2.250

1.750

0.250

1.571

0.798

0.713

288

2.875

2.323

0.276

2.254

1.924

0.924

5.0—Wind Pressure According to the UBC [From UBC Section 1620]

The design wind pressure for any given height above ground level is determined in accordance with the following formula:

P = Ce Cq qs Iw

where P is the pressure in pounds per square foot, Ce is the combined height, exposure and gust factor, Cq is the pressure coefficient, qs is the wind stagnation pressure, and Iw is the structure importance factor. Values for Ce, Cq and qs are given in the following tables; the value for Iw is normally 1.0.

5.1—Combined Height, Exposure and Gust Factor (Ce) [From UBC Table 16-G]

Height Above Ground (feet)

Exposure D

Exposure C

Exposure B

0-15

1.39

1.06

0.62

20

1.45

1.13

0.67

25

1.50

1.19

0.72

30

1.54

1.23

0.76

40

1.62

1.31

0.84

60

1.73

1.43

0.95

80

1.81

1.53

1.04

100

1.88

1.61

1.13

120

1.93

1.67

1.20

Exposure D represents the most severe exposure in areas with basic wind speeds of 80 mph (129 km/h) or greater and has terrain that is flat and unobstructed facing large bodies of water over 1 mile in width relative to any quadrant of the tower site. Exposure D extends inland from the shoreline ¼ mile (0.40 km) or 10 times the tower height, whichever is greater.

Exposure C has terrain that is flat and generally open, extending ½ mile (0.81 km) or more from the site in any full quadrant.

Exposure B has terrain with buildings, forest or surface irregularities, covering at least 20 percent of the ground level area extending 1 mile (1.61 km) or more from the site.

 

 

5.2—Pressure Coefficients (Cq) [From UBC Table 16-H]

Structure or Part Thereof

Description

Cq Factor

Open-Frame Towers1,2

Triangular

3.2

Tower Accessories (Antenna)

Cylindrical members 2 inches or less in diameter

1.0

1 Wind pressures shall be applied to the total normal projected area of all elements on one face. The forces shall be assumed to act parallel to the wind direction.

2 Factors for cylindrical elements are two-thirds of those for flat or angular elements.

5.3—Wind Stagnation Pressure (qs) [From UBC Table 16-F]

Basic Wind Speed (mph)1

70

80

90

100

110

120

130

Pressure, qs (psf)

12.6

16.4

20.8

25.6

31.0

36.9

43.3

1 The Basic Wind Speed may be determined from UBC Figure 16-1, or obtained from your local Building Department.

 

6.0—Tower Loads

The force applied to the antenna and tower is calculated by multiplying the wind pressure by the projected area of the antenna or tower. For simplicity, wind forces may be lumped and applied to the tower at the middle of each tower section. Tables 6.1 and 6.2, below, list wind pressures for antennas and eight-foot tower sections at various heights and wind speeds for Exposure C and an Importance Factor, Iw, equal to 1.0.

The resulting loads on the tower consist of a shear force (horizontal force across the tower legs) and a moment (bending force resisted

by axial loads in the tower legs).  The shear, V, at the bottom of any given tower section is equal to the sum of the antenna and tower

wind load forces above that point:

The moment, M, at the bottom of any given tower section is equal to the moment at the bottom of the section immediately above plus the shear

at the bottom of the section above multiplied by the height of the section (typically 8 feet) plus the wind load on the section multiplied by one-half

the section height:

The last term in the moment equation accounts for the axial load on the compression leg due to the weight of the antenna and tower above.

Application of these equations in determining which size tower section to use is illustrated in Section 7.0.

 

6.1—Wind Pressure on Antenna (Exposure C)

Number of

Antenna Height

Wind Pressure (psf)

Tower Sections

Above Ground (feet)

70 mph

80 mph

90 mph

100 mph

110 mph

1

8

13.4

17.4

22.0

27.1

32.9

2

16

13.5

17.6

22.3

27.5

33.3

3

24

14.8

19.3

24.5

30.2

36.5

4

32

15.7

20.4

25.9

31.9

38.6

5

40

16.5

21.5

27.2

33.5

40.6

6

48

17.1

22.3

28.2

34.8

42.1

7

56

17.7

23.1

29.2

36.0

43.6

8

64

18.3

23.8

30.2

37.1

44.9

9

72

18.8

24.4

31.0

38.1

46.2

10

80

19.3

25.1

31.8

39.2

47.4

11

88

19.7

25.6

32.5

40.0

48.4

12

96

20.1

26.1

33.2

40.8

49.4

13

104

20.4

26.6

33.7

41.5

50.3

14

112

20.7

27.0

34.2

42.1

51.0

15

120

21.0

27.4

34.7

42.8

51.8

 

 

 

 

 

 

 

 

 

6.2—Wind Pressure on Tower Sections at Section Mid-height (Exposure C)

Tower

Height Above

Wind Pressure (psf)

Section

Ground (feet)

70 mph

80 mph

90 mph

100 mph

110 mph

1

4

28.5

37.1

47.0

57.9

70.1

2

12

28.5

37.1

47.0

57.9

70.1

3

20

30.4

39.5

50.1

61.7

74.7

4

28

32.6

42.5

53.9

66.3

80.3

5

36

34.4

44.7

56.7

69.8

84.5

6

44

35.9

46.7

59.2

72.9

88.2

7

52

37.1

48.4

61.3

75.5

91.4

8

60

38.4

50.0

63.5

78.1

94.6

9

68

39.5

51.4

65.2

80.3

97.2

10

76

40.6

52.8

67.0

82.5

99.9

11

84

41.6

54.1

68.6

84.4

102.2

12

92

42.4

55.2

70.0

86.2

104.4

13

100

43.3

56.3

71.4

87.9

106.5

14

108

43.9

57.2

72.5

89.2

108.1

15

116

44.6

58.0

7.36

90.5

109.6

 

7.0—Sizing Towers

This section illustrates a method for determining tower section sizes based on known values for tower height, antenna area and weight, and wind speed. The code-prescribed wind speed in your area may be obtained from your local building department.

This method is based on the equations presented in Section 6.0. Determining which tower section to use is accomplished by starting at the top of the tower and working downward, determining the shear and moment in each section and selecting a tower section whose moment and shear capacity meets or exceeds the calculated value.

Example Problem:

1.   Given:

Tower Height:                      h = 24 ft

Antenna Area:                     Aant = 10 sq ft

Antenna Weight:                  Aant = 5 lbs

Basic Wind Speed:              bws = 90 mph,

                                          Exposure C

Tower Section Length:          Ls = 8 ft

2.   Determine the wind load on the antenna.

      The wind load on the antenna is calculated by multiplying the wind pressure (deter­mined as shown in Section 5.0) by the projected surface area of the antenna (including rotator and other miscellaneous equipment). The surface area of the an­tenna is usually indicated in the antenna manufacturer's literature. If you hand-crafted your antenna, you will have to calculate the projected area.

      For simplicity, Table 6.1 lists wind pressures for antennas at various heights and wind speeds for “Exposure C” conditions and an importance factor, Iw, of 1.0. At a height of 24 feet above ground:

want = 24.5 psf

      The wind load on the antenna is thus:

Pant = Aant want

Pant = (10.0 sq ft)(24.5 psf)

Pant = 245 lbs

3.   Determine the size of the top section of the tower.

A.   Assume a trial section size.

Choose a tower section from the sizes listed in Table 3.0. The 11" x 100 tower section is a good place to start, and will work as the top section in most cases.

B.   Calculate the wind force on the trial section.

From Table 3.0, the wind area for the 11" x 100 section is:

Aw = 1.8 sq ft

Although the wind pressure is distributed evenly across the projected area of the tower section, for simplicity, the wind force may be lumped and applied at the mid-height of the section. With 8-foot sections, the mid-height of the top section is 20 feet above the ground. From Table 6.2, the wind pressure at this height is:

pw1 = 50.1 psf

The wind force on the tower section is:

P1 = Aw pw1

P1 = (1.8 sq ft)(50.1 psf)

P1 = 90.2 lbs

C.   Calculate the moment and shear in the section.

The bending moment at the bottom of the tower section is:

M1 = (245 lbs)(8 ft) + (90.2 lbs)(4 ft)

+(5 lbs + 15 lbs)(8.66 in) / 3

M1 = 2326 lb-ft

The shear force at the bottom of the tower section is:

V1 = Pant + P1

V1 = 245 lbs + 90.2 lbs

V1 = 335 lbs

D.   Verify that the calculated moment and shear at the bottom of the tower section is less than the allowable moment and shear listed in Table 3.0:

MR = 4200 lb-ft     > 2326 lb-ft ® OK

VR = 390 lb     > 335 lbs ® OK

If the allowable moment or shear is less than than the calculated values, a “heavier” section with greater strength properties must be selected.

If the allowable moment and shear are significantly greater than the calculated values, it may be possible to use a “lighter” section with lower strength properties. The most economical tower design is that where the calculated moment is equal to the allowable moment. In this condition, the tower is being fully utilized, with little “wasted” strength.

If a new section size is chosen, repeat Step 3 to ensure the new tower section is adequate.

4.   Determine the size of the next-lower section of the tower.

A.   Assume a trial section size.

Choose a tower section from the sizes listed in Table 3.0. For the middle of our three-section tower, we’ll try the 14" x 131 section.

B.   Calculate the wind force on the trial section.

From Table 3.0, the wind area for the 14" x 131 section is:

Aw = 2.3 sq ft

From Table 6.2, the wind pressure at 12 feet above ground is:

pw2 = 47.0 psf

The wind force on the tower section is:

P2= Aw pw1

P2 = (2.3 sq ft)(47.0 psf)

P2 = 108 lbs

C.   Calculate the moment and shear in the section.

The bending moment at the bottom of the tower section is:

M2 = 2326 lb-ft + (335 lbs)(8 ft)

+ (108 lbs)(4 ft)

+(20 lbs + 23 lbs)(11.26 in) / 3

M2 = 5451 lb-ft

The shear force at the bottom of the tower section is:

V1 = V1 + P2

V1 = 335 lbs + 108 lbs

V1 = 443 lbs

D.   Verify that the calculated moment at the bottom of the tower section is less than the allowable moment and listed in Table 3.0:

MR = 8900 lb-ft     > 5451 lb-ft ® OK

VR = 750 lb     > 443 lbs ® OK

5.   Repeat Step 4 for each remaining section in the tower.


 

Here are a few things to keep in mind when choosing tower section sizes:

1.   Aluminum tower sections are constructed such that section sizes and leg tube sizes can be changed only one size at a time. For example you can transition from an 18" section to a 22" section, but you cannot go from an 18" section directly to a 26" or larger section; similarly, you can connect a #172 leg tube to a #225 leg tube, but you cannot go from a #172 leg tube directly to a #288 leg tube.

2.   In general, when an increase in moment capacity is required, it is more economical to increase section size before increasing leg tube size. While searching for a good balance between strength and size, try this method first.

3.   For tapered towers, the usual section length is eight feet, and this is what Tables 3.0, 6.1 and 6.2 are based on. The section lengths for telescoping towers are usually multiples of eight feet, such as 16, 24, or 32 feet. Please contact Heights Tower Systems for specific information on these sections. The procedure for sizing telescoping towers is slightly different because the effects of the typical 4'-0" overlap must be included.

4.   Tables 6.1 and 6.2 are based on UBC “Exposure C” condition, which is defined as “terrain which is flat and generally open, extending one-half mile from the site in any full quadrant.” If this condition does not apply to your location, or your local building department requires otherwise, please refer to Chapter 16 of the 1997 Uniform Building Code.

5.   Towers that exceed an overall height of 200 feet or are located near airports or aeronautical flight paths require Federal Aviation Administration approval and may require aeronautical-obstruction lighting. The wind area from such lighting (considered to be “tower accessories” in the UBC) must also be included in the tower design.

6.   The effects of icing are not included in the example above. Icing conditions require special analysis to account for the added wind area and weight. Please contact Heights Tower Systems for assistance if icing must be considered.

Copyright © 2004 by Heights Tower Systems. All rights reserved.

NOTICE

To the best of our knowledge, the information presented herein is accurate and in compliance with the 1997 Uniform Building Code. However, this information is intended for general guidance only and is not meant to be all-inclusive, nor as a substitute for knowledge of engineering mechanics. Neither Heights Tower Systems, the authors, nor any of their affiliates assumes any liability for any errors, omissions, negligence or any other deficiencies that may result from the use of the information contained herein. The responsibility for determination of suitability of the information, selection of proper product, installation, placement, and adequacy of supporting structures lies solely with the purchaser.